Jose Varela
@josevarela
Operations leader and industrial engineer driving supply-chain efficiency and quality.
What I'm looking for
I am an Operations leader and Industrial Engineer with 15+ years in consumer goods manufacturing and global supply chains, focused on apparel and footwear. I build systems and SOPs that turn complex workflows into predictable delivery—leading teams up to 25, driving PLM and digital workflow adoption, vendor performance improvements, and Lean Six Sigma projects that cut cycle time, defects, and costs.
I have delivered measurable results including cycle-time, cost, and defect reductions, AQL improvements, and cash-flow recovery through portfolio discipline and process redesign. I prioritize documentation discipline (SKU/BOM readiness), KPI-driven reporting and escalation, cross-functional coordination, and continuous improvement to ensure on-time launches and high product quality.
Experience
Work history, roles, and key accomplishments
Planning & Product Development Chief
Kattan Apparel Division
Apr 2025 - Present (9 months)
Lead cross-functional execution across product development, planning, sourcing, and quality, reducing cycle time 15% and unlocking HNL 20,000,000 (~USD $0.77M) annual cash flow through PLM strategy and SOP standardization.
Sourcing Leader / Product Lifecycle Owner
Feb 2024 - Mar 2025 (1 year 1 month)
Owned end-to-end product lifecycle and supplier performance, achieving 10% cost reduction through supplier negotiations and packaging/labeling standardization to speed launches.
Managed sourcing and product development execution to meet margin, timeline, and quality targets, applying lean methods to reduce cycle time and enforce KPI-driven follow-ups.
Screen Printing Plant Engineer
Tegra Global
Jun 2020 - Aug 2021 (1 year 2 months)
Implemented Lean Six Sigma improvements that reduced process time 30%, increased productivity 11%, and delivered approx. USD $80K annual cash flow via SMED-driven changeover reduction.
Embellishment Manager
Direct Ship Americas
May 2018 - Feb 2019 (9 months)
Managed multi-process embellishment operations and teams up to 25, reducing downtime 40% through standardized methods and Lean routines.
Managed new product development from concept to production readiness, ensuring stable execution and documentation compliance across cross-functional teams.
Led process improvements in printing and labeling that delivered approx. USD $73K annual savings and stabilized production through BOM and standard work development.
Education
Degrees, certifications, and relevant coursework
Universidad de San Pedro Sula
Bachelor of Science, Industrial Engineering
Completed a Bachelor of Science in Industrial Engineering with coursework and projects focused on manufacturing, process improvement, and operations.
Lean Six Sigma
Professional Certification (White, Yellow, Green, Black Belts), Process Improvement / Quality Management
Completed multiple Lean Six Sigma certifications progressing from White Belt through Black Belt to support continuous improvement and DMAIC projects.
Availability
Location
Authorized to work in
Job categories
Skills
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