Looking for a job

Santhosh Rajagopal Shanmugam

@santhoshrajagopalsha

I am a detail-oriented Process Engineer with 3+ years improving industrial processes and implementing Lean and Six Sigma.

India

Message

What I'm looking for

I am seeking process or manufacturing roles in dynamic production environments where I can apply Lean/Six Sigma, CAD and simulation tools to optimize operations and grow into broader project leadership.

I am a detail-oriented and results-driven Process Engineer with a strong mechanical engineering foundation and over 3 years of experience in learning and optimizing industrial processes, improving production efficiency, and implementing cost-effective engineering solutions. I have hands-on experience in process design, equipment selection, system integration, and continuous improvement methodologies such as Lean and Six Sigma.

I have supported process documentation, root cause analysis, and cross-functional collaboration while using tools like AutoCAD, SolidWorks, PTC Creo, and process simulation software to deliver sustainable engineering solutions. My project work spans feasibility analysis for railway electrification, E-vehicle charging studies, MR-damper fluid analysis, and competitive team-based vehicle design where I contributed to strong technical outcomes and measurable rankings.

Experience

Work history, roles, and key accomplishments

In-Plant Trainee

Ashok Leyland Limited

Jan 2018 - Mar 2018 (2 months)

Conducted materials testing and analysis in the Quality Control - Materials Testing Division and developed Standard Operating Procedures for testing equipment to improve consistency and traceability.

Materials Testing Quality Control SOP Development Test Planning Metrology

In-Plant Trainee

India Pistons Limited

Jun 2017 - Present (8 years 4 months)

Observed large-scale piston and piston-component design and production processes, documenting workflows and identifying opportunities for process standardization.

Manufacturing Processes Production Observation

Education

Degrees, certifications, and relevant coursework

Politecnico di Milano

Master of Science, Mechanical Engineering (Mobility Engineering)

Activities and societies: Projects include feasibility analysis for electrification of railway lines (in collaboration with Trenord, RFI, Alstom) and e-roads charging site analysis (Scania).

Laurea Magistrale (Master of Science) in Mechanical Engineering with specialization in Mobility Engineering, completed coursework and projects focused on mobility systems and infrastructure.

Anna University

Bachelor of Engineering, Automobile Engineering

Activities and societies: SAEINDIA EBAJA (Team Lead, 2016-2018) and SUPRA SAE India (Team Member, Steering); undergraduate projects on MR damper analysis, unified lug-nut remover design, and diesel injector nozzle design.

Bachelor of Engineering in Automobile Engineering with practical experience in vehicle design, fabrication, and automotive systems through competitions and research projects.