Michael Ducey - Principal Process Engineer - BAE Systems | Himalayas
MD
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Michael Ducey

@michaelducey

Innovative process engineer with 12 years of manufacturing experience.

United States

What I'm looking for

I am looking for a role that fosters innovation and allows for continuous improvement in manufacturing processes.

I am an innovative and dynamic process engineer with over 12 years of experience in managing the design, up-scale, and optimization of manufacturing systems, particularly in metal fabrication and chemical surface treatments within the aerospace and other highly regulated industries. My expertise lies in process development, continuous improvement, and the introduction of new technologies to enhance manufacturing efficiency.

Currently, I serve as a Principal Process Engineer at BAE Systems, where I lead multi-disciplined teams in designing chemical processing facilities and automating material handling systems. My previous roles include Senior Process Development Engineer at Innovega, where I oversaw the development of smart contact lenses, and Senior Materials and Processes Engineer at General Atomics, where I designed a factory scale-up that generated significant annual revenue. I am passionate about leveraging my skills to drive process improvements and ensure compliance with industry standards.

Experience

Work history, roles, and key accomplishments

BS
Current

Principal Process Engineer

BAE Systems

Jul 2023 - Present (1 year 11 months)

Served as Principal Process Engineer, specializing in chemical and process engineering for multi-disciplined teams at Radford Army Ammunition Depot. Designed a new chemical processing facility for energetic chemicals and automated material handling systems to expedite product throughput.

GA

Senior Materials and Processes Engineer

General Atomics

Nov 2020 - Apr 2022 (1 year 5 months)

Functioned as a Senior Materials and Processes Engineer, providing expertise in chemical materials and processes across various divisions. Designed a 10-ton factory scale-up for novel fiber synthesis, generating significant annual revenue, and improved SOPs for chemical treatments.

CH

Process Engineering SME / Project Manager

Chromalloy

May 2017 - Nov 2020 (3 years 6 months)

Implemented process improvements across multiple facility operations, including surface treatment and chemical processes, enhancing throughput, quality, and cost reduction. Developed repair streams that increased yield and secured new business, while also managing projects for new process implementation and ensuring on-time delivery.

IG

Process Engineer / Product Manager

Induplate a Division of Greystone

Aug 2016 - Apr 2017 (8 months)

Managed new medical device process development, acting as the primary liaison between sales, production, and executive management. Invented a chromium plating procedure for unique customer specifications and designed and fabricated tooling fixtures to improve operations.

DC

R&D Chemist

DuBois Chemicals

Jan 2013 - Aug 2016 (3 years 7 months)

Conducted R&D for new products, identifying industry needs and collaborating with vendors to integrate new product lines. Provided technical support to customers, managing projects for mechanical and accelerated chemical deburring, and evaluating raw materials and costs.

WI

Thin-Film Lithium-Ion Cathode Development

Worcester Polytechnic Institute

Aug 2011 - May 2012 (9 months)

Undertook a project focused on the development of a nanoparticle cathode for thin-film, flexible lithium-ion batteries. This involved advanced research and material science application for energy storage.

Education

Degrees, certifications, and relevant coursework

Boston University logoBU

Boston University

Master of Business Administration, Business Administration

Currently pursuing a Master of Business Administration degree.

Worcester Polytechnic Institute logoWI

Worcester Polytechnic Institute

Bachelor of Science, Chemical Engineering

Activities and societies: Materials Engineering Minor, Phi Gamma Delta – Executive Board, Sustainable Energy Competition Winner, Varsity Wrestling

Studied Chemical Engineering with a minor in Materials Engineering. Participated in Phi Gamma Delta, won the Sustainable Energy Competition, and was a member of the Varsity Wrestling team.

Tech stack

Software and tools used professionally

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