Dheeraj Kabir

Leading digital manufacturing and Industry 4.0 transformation programs for global FMCG clients, including Unilever Global and Nestle India. Driving adoption of Digital Twin, AI-led analytics, and smart factory solutions, and managing end-to-end program management for a INR 100 Cr. transformation program.

Led end-to-end requirement gathering and functional design for MES implementations at Archer Daniels Midland. Drove process optimization using TPM, FMEA, and Capex planning, and integrated MES with ERP, PLC, and SCADA systems.

Delivered end-to-end support across IBM Maximo modules including Work Management and Asset Management. Led version upgrades, performance testing, and Agile delivery, and identified automation opportunities.

Improved plant productivity by 30% and reduced manpower effort from 0.8 to 0.27 Hr/T through process optimization. Led TPM implementation and certification readiness, and improved plant safety score from 67% to 78%.

Delivered a localization project achieving ~65% cost reduction and improved production line efficiency from 36% to 74% through lean and TPM initiatives. Implemented TPM pillars, SOPs, and KPI frameworks.

Managed utilities and consistently achieved Annual Operating Plan (AOP) KPIs. Executed major Capex projects including HT yard upgrades, GMP infrastructure, and fire systems, and led TPM implementation and audit readiness.

Managed preventive maintenance planning and breakdown resolution. Operated and maintained utility systems including boilers, compressors, and transformers, and handled vendor coordination and statutory compliance.

Bachelor of Engineering in Electrical from A.C. Patil College of Engineering, Kharghar, Mumbai University.