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Ashley TongAT
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Ashley Tong

@ashleytong1

Process Improvement Engineer at PepsiCo who raised site True Efficiency from 20% to 54% and turned paper logs into real-time dashboards.

United States
Message

At PepsiCo, I owned the site True Efficiency roadmap, raising efficiency from 20% to 54% through prioritized workstreams informed by loss tree analysis. I also supported eight Lean Six Sigma and Kaizen initiatives that reduced downtime by 15% on targeted lines.

I led the move from paper logs to real-time dashboards using Power BI, Historian, and Digital Factory. By defining KPIs, I improved reporting accuracy by 40% and saved more than 400 hours annually.

As an Associate Process Improvement Engineer at PepsiCo, I piloted bag-in-box to replace portable tank usage, saving 97,000 gallons of water annually. I developed the SOP, secured tooling, and aligned Quality and Scheduling on the rollout.

Earlier, I optimized CIP on transfer lines as a Manufacturing Operations Intern at PepsiCo, saving 253,000 gallons of water and 144 hours annually. At Mary Kay Global, I reduced batching time across the top five products and improved the cleaning recipe process.

Experience

Work history, roles, and key accomplishments

PepsiCo logoPE
Current

Process Improvement Engineer

Mar 2024 - Present (2 years 7 months)

Owned the site True Efficiency roadmap, raising efficiency from 20% to 54% by prioritizing workstreams through loss tree analysis. Led the transition from paper logs to real-time dashboards using Power BI, Historian, and Digital Factory, improving reporting accuracy by 40% and saving 400+ hours annually.

Education

Degrees, certifications, and relevant coursework

Texas A&M University logoTU

Texas A&M University

Bachelor of Science, Chemical Engineering

Earned a Bachelor of Science in Chemical Engineering from the Artie McFerrin Department of Chemical Engineering.

Tech stack

Software and tools used professionally

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