
Ajaykumar Hv
@ajaykumarhv
Digital transformation leader at Tata Steel who developed SteelPlantAI, an industrial AI advisory platform for operator decision support.
What I'm looking for
At Tata Steel, I lead utilities work that connects operational problems with data, automation, and digital solutions. I also sponsor AI advisory development with quality gates, change control, and user safety.
I conceptualized and drove hands-on development of SteelPlantAI, integrating plant data, Python-based models, and Ignition Perspective dashboards into an industrial AI advisory platform. I built offline validation and staged live shadow monitoring; production decision automation remains gated and is not claimed as deployed.
Earlier at Tata Steel, I led blast-furnace automation stabilization with a 10+ member engineering team and optimized pulverized-coal injection by 1.5 t/hour, delivering approximately ₹15 Cr in annualized fuel savings. I also led multi-plant modernization and IT/OT delivery, and my documented reliability initiatives generated approximately ₹2.5 Cr/year in savings.
Experience
Work history, roles, and key accomplishments
Senior Area Manager – Utilities
Tata Steel Limited
Aug 2026 - Present (3 months)
Lead electrical-maintenance priorities, team workload, risk reviews, and cross-functional improvement initiatives for critical utilities. Sponsor AI advisory development and utility digitalization with evidence-based quality gates and change control.
Area Manager – Utilities
Tata Steel Limited
Apr 2025 - Aug 2026 (1 year 4 months)
Led engineers in troubleshooting, shutdown planning, gas-network stabilization, and automation delivery. Owned L1 predictive gas-network model implementation and initiated SteelPlantAI solution architecture and prototyping.
Area Manager – Blast Furnace
Tata Steel Limited
Jul 2024 - Apr 2025 (9 months)
Led a 10+ member engineering team stabilizing automation for a 5,873 m³ blast furnace, coordinating diagnostic, PLC/SCADA, and continuous-improvement workstreams. Optimized pulverized-coal injection by 1.5 t/hour, delivering approximately ₹15 Cr in annualized fuel savings.
Senior Manager – Central Electrical Maintenance
Tata Steel Limited
Sep 2018 - Jun 2024 (5 years 9 months)
Led multi-plant L1 modernization and Deloitte-supported IT/OT delivery, coordinating engineering, vendors, operations, and information technology. Transformed electronic repair capabilities and reliability practices, generating approximately ₹2.5 Cr/year in documented savings.
Junior Manager – Blast Furnace
JSW Steel Limited
Mar 2013 - Aug 2018 (5 years 5 months)
Delivered commissioning and process stabilization for coal mill, slag handling, and blast-furnace auxiliary systems. Supported maintenance practices achieving approximately 20 minutes of electrical-department delay in a year.
Education
Degrees, certifications, and relevant coursework
Visvesvaraya Technological University
Bachelor of Engineering, Electrical & Electronics Engineering
2008 - 2012
Bachelor of Engineering in Electrical & Electronics Engineering from Visvesvaraya Technological University, Belgaum, from 2008 to 2012.
ABB
ABB 800xA Advanced Module Training, Automation
Completed ABB 800xA Advanced Module Training and ABB Function Designer Programming Certification.
ABB
ABB Function Designer Programming Certification, Automation
Completed ABB Function Designer Programming Certification.
Tech stack
Software and tools used professionally
Availability
Location
Authorized to work in
Salary expectations
Job categories
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