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Waleed Munir

@waleedmunir

Mechanical engineer focused on manufacturing, quality, and design optimization.

United States
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What I'm looking for

I seek a role applying manufacturing and design expertise in a collaborative, Lean-focused environment where I can drive quality improvements and efficiency.

I am a Mechanical Engineer with hands-on experience in manufacturing, quality assurance, and product design, developed through internships and leadership roles at Michigan State University and Magna International.

At Magna I contributed to a $5M+ fascia program, improved first-pass yield by 10%, recovered $140,000+ in rework/material costs, and led Kaizen and ergonomic improvements that reduced cycle time and risk scores. I also served as an undergraduate teaching assistant and led student engineering projects applying FEA and design-for-manufacture principles.

I bring practical skills in CAD, FEA, manufacturing process control, and problem solving (8D, SPC, DoE), and I seek roles where I can apply Lean methodologies and engineering analysis to improve product quality and production efficiency.

Experience

Work history, roles, and key accomplishments

CE

Hydrogen Feasibility Lead

Consumers Energy

Jan 2025 - May 2025 (4 months)

Led a 5-member team on a feasibility study for a $3M+ green hydrogen production system using Hardy Dam hydroelectricity, performing techno-economic analysis for decarbonization of hard-to-abate industrial sectors.

SU

Mechanical Lead, Solar Car

Solar Racing Club, Michigan State University

Sep 2023 - May 2025 (1 year 8 months)

Led mechanical design and FEA optimization of 10+ vehicle subassemblies for a solar-powered racecar, using ANSYS Workbench to reduce average component weight by 15% while maintaining structural integrity.

Magna International logoMI

Project Engineering Intern

May 2024 - Dec 2024 (7 months)

Contributed to a $5M+ fascia manufacturing program for the Buick Envision supporting APQP/PPAP and tooling validation; led root-cause analyses and LPAs to reduce repeat non-conformances by 29% and recovered $140,000+ in rework/material costs via supplier corrective actions.

VU

VEX Robot Builder

VEX Robotics Club, Michigan State University

Sep 2022 - Dec 2022 (3 months)

Applied mechanical design and structural analysis principles to assemble and ensure alignment and functionality of a competitive VEX robot.

Education

Degrees, certifications, and relevant coursework

MU

Michigan State University

Bachelor of Science, Mechanical Engineering

2021 - 2025

Activities and societies: Undergraduate Teaching Assistant, Testing Center Proctor, Maths Learning Center Supervisor; Solar Racing Club (mechanical design and FEA), VEX Robotics Club.

Completed a Bachelor of Science in Mechanical Engineering with coursework and projects focused on mechanical design, FEA, and manufacturing processes; engaged in tutoring and leadership roles on campus.

Tech stack

Software and tools used professionally

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Waleed Munir - Hydrogen Feasibility Lead - Consumers Energy | Himalayas