At Toyoda Gosei South India Pvt. Ltd., I plan and monitor daily production in Interior & Exterior Assembly, coordinate material availability and Kanban flow, and allocate manpower for a team of 30 operators.
I support line balancing and cycle-time improvement using Yamazumi charts, motion analysis and layout optimization. I also work with Quality, Maintenance and Engineering on root-cause analysis, countermeasures and production abnormalities.
On the 560B Radiator Grille Assembly project, I led a cross-functional ultrasonic welding robot implementation through installation and trials, supporting mass-production approval. The project reported a reduction of two direct-manpower positions and estimated annual labor-cost savings of ₹4.8 lakh.
I also supported clip assembly robot automation, which reported a reduction of two direct-manpower positions and estimated annual labor-cost savings of ₹4.8 lakh. My continuous-improvement work includes 12 A-rank and 08 B-rank Kaizen activities, as well as KYT activities focused on shop-floor risks.
