Market Exchanger
@marketexchanger
Experienced Quality and Operations leader driving process improvement and cost-efficient aluminium foundry production.
What I'm looking for
I am a dedicated Quality and Operations professional with 20 years of hands-on experience in manufacturing, process optimization, supplier quality, and production management within high-volume aluminium foundry environments. I have led daily melting operations, metallurgy labs and shop-floor process control, achieving measurable gains such as reducing melt loss from 11.2% to 4.8%, cutting specific energy consumption by 18.6%, and maintaining first-pass yields above 94% while supervising teams of 15–40 operators.
I bring expertise in Non-Ferrous alloy making, microstructure examination, spectrometer and hardness testing, and a strong command of continuous improvement methodologies (5S, Kaizen, PDCA, SPC, PFMEA, APQP/PPAP). I am ISO 9001:2015 & IATF 16949 internal auditor trained and seek to apply my experience to drive operational excellence, sustainability, and cost leadership in a progressive production, quality, or operations role.
Experience
Work history, roles, and key accomplishments
Senior Production Manager
Shriram Pistons and Rings Ltd.
Jan 2006 - Jan 2026 (20 years)
Led melting and production operations for secondary aluminium casting, driving melt-loss reduction from 11.2% to 4.8% and cutting specific energy consumption by 18.6% while maintaining chemistry tolerances and >94% first-pass yield.
Education
Degrees, certifications, and relevant coursework
Chaudhary Charan Singh University, Meerut
Bachelor of Science, Chemistry
Grade: 66%
Completed a Bachelor of Science in Chemistry with a final score of 66% in 2003.
Uttar Pradesh Board (Senior Secondary)
Senior Secondary Certificate, Senior Secondary
Grade: 56%
Completed Senior Secondary education under the U.P. Board in March 2000 with a score of 56%.
Availability
Location
Authorized to work in
Job categories
Skills
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