Open to opportunities

Luca Gregorio

@lucagregorio

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Mechanical engineer specializing in automotive design, prototyping, simulation, and manufacturing innovation.

Italy

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What I'm looking for

I seek engineering roles in automotive or advanced manufacturing where I can drive design, simulation, and prototyping work within innovation-focused, collaborative teams.

I am a mechanical engineer focused on automotive design and advanced manufacturing, with hands-on experience designing complex assemblies, reverse engineering, prototype validation, and production planning. I have applied simulation tools like Star-CCM+ and OpenFOAM, contributed to assembly line design, and supported supplier and purchasing interactions to bring robust solutions to production.

My background includes a Master in Advanced Automotive Engineering and practical roles at Alma Automotive, 3D4MEC and Automobili Lamborghini, where I worked on R&D, hybrid powerunit development, and quality control. I bring creativity, flexibility, strong organizational skills and a continuous drive for innovation in technology-driven, dynamic environments.

Experience

Work history, roles, and key accomplishments

Current

Mechanical Designer Specialist

Current

Alma Automotive S.r.l.

Jan 2023 - Present (2 years 9 months)

Design of complex assemblies, coordinated with purchasing and suppliers, and performed reverse engineering and prototype validation to support production readiness.

Reverse Engineering Assembly Solidworks Fusion 360 CAD

R&D Engineer Intern

3D4MEC S.r.l.

Jan 2022 - Jan 2023 (1 year)

Performed CFD simulations using Star-CCM+ and OpenFOAM and applied design thinking to propose practical solutions for R&D projects.

CFDs Star CCM+OpenFOAM Design Thinking Simulation R&D Additive Manufacturing FEM

Assembly Line Design Intern

Automobili Lamborghini S.p.A.

Oct 2021 - Dec 2021 (2 months)

Contributed to assembly line design, production planning and quality control activities during a university partnership to improve manufacturing processes.

Production Planning Quality Control Manufacturing Engineering Logistics Process Improvement

Hybrid PowerUnit Developer

Modena Racing Team

Jan 2019 - Jan 2020 (1 year)

Modeled powervehicle dynamics and developed control strategies for a hybrid PowerUnit using Simulink to enhance vehicle performance.

Simulink Control Strategy Hybrid PowerUnit Powertrain Development Matlab

Education

Degrees, certifications, and relevant coursework

Motorvehicle University of Emilia Romagna (MUNER)

Master in Advanced Automotive Engineering, Advanced Automotive Engineering

2020 - 2022

Grade: 108/110

Activities and societies: Erasmus+ study program at University of Aveiro (2021-2022) focusing on Additive Manufacturing, topology optimization, generative design and FEM.

Completed a Master in Advanced Automotive Engineering with a curriculum in Advanced Sportscar Manufacturing and a thesis on gas flow inlet design in L-PBF machines using computational modeling.