Gemela Burchfield

Lead structural packaging development across returnable and expendable programs, producing technical drawings, specification sheets, and BOMs in ArtiosCAD and SolidWorks. Conduct life-cycle assessments to evaluate sustainability trade-offs and partner with logistics to optimize palletization and case-pack configurations.

Directed structural packaging design and cost management for a $45M packaging category, standardizing reusable systems for vehicle components. Delivered 15% cost savings through packaging design enhancements and vendor rationalization.

Designed and validated structural packaging for new vehicle model launches, redesigning containers and case packs to improve line-side delivery and reduce ergonomic risk. Partnered with global suppliers on packaging loop visibility and analyzed packaging performance using SQL and Brio against SAP data.

Aligned structural packaging specifications with production schedules across sourcing and allocation of packaging solutions. Cut annual corrugate usage by 65% by redesigning components for lightweight and reusable structural alternatives and led Ariba-based sourcing for a $200M packaging spend.

Designed structural packaging solutions prioritizing material efficiency and cost across expendable and reusable formats. Managed prototype validation and cost analysis, coordinating with manufacturing to ensure design compatibility with automation and handling equipment.

Served as lead structural packaging engineer for new consumer product launches, including cosmetic packaging development for Oil of Olay. Ran line trials to validate packaging durability and compatibility, recommending structural and material changes based on long-term ROI.

Pursued an MBA with a focus on Project Management from 2013 to 2016.

Earned a Bachelor of Science in Packaging Engineering from 2007 to 2012.