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dilip kumar SamantrayDS
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dilip kumar Samantray

@dilipkumarsamantray

Senior General Manager driving maintenance, reliability, and automation for high-availability plants.

India
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What I'm looking for

I’m looking to lead maintenance/reliability at scale—improving availability, MTTR/MTBF, safety, and cost—while partnering across engineering, operations, and vendors to drive automation, process simplification, and sustainable EnMS-driven performance.

I’m a result-driven Senior General Manager with 2+ decades of leadership in military and corporate environments, focused on maintenance, reliability, and operations. I’ve led 250+ people to protect plant capability—availability, reliability, productivity, and OTD—by driving process improvements and simplifying complex challenges.

In recent roles, I’ve managed maintenance of 250+ CNC and fabrication/coating assets, delivering >98% uptime, PM >97%, and lowering unplanned downtime by >34% through PM, CBM, PdM, RCA, TPM, and kaizen. I’ve also led EPC to grid synchronization for a 1.7 MW solar power project in 9 months, reducing plant grid power cost by ~22% while ensuring 99% generation availability.

My background spans chemical/power and transportation services—commissioning specialty carbon black and dryer performance, achieving 98% availability and zero trips during cyclone impacts, and improving locomotive reliability through lean flow, failure analysis within 15 days, and ISO 9000-focused shed SOPs. I bring strong techno-commercial and reliability engineering discipline, using FMEA, CAPA, RCM, and parameter trending to improve MTTR/MTBF while strengthening safety, QMS/EnMS, and long-term asset life.

Experience

Work history, roles, and key accomplishments

PCBL Limited logoPL

Engineering Head - Maint & Reliability

PCBL Limited

Jan 2023 - Jan 2024 (1 year)

Led maintenance and reliability for multiple plants and CPP/WTP operations, including commissioning of a specialty black plant. Implemented FMEA, RCA, CAPA and real-time quality insights to improve MTTR/MTBF and achieved 98% availability and 0 trips during Biparjoy cyclone.

Elecon Engineering Co. Ltd. logoEL

Marine Services Leader (South-East)

Elecon Engineering Co. Ltd.

Jan 2015 - Jan 2017 (2 years)

Provided marine service leadership for AP, TN and Kerala coast for Navy, Coast Guard and PSU ports. Supported diesel/gas turbine propulsion gearboxes and managed customized service AMC/ARC with a focus on spares, modifications and improvisations.

Education

Degrees, certifications, and relevant coursework

TK

The Institution of Engineers (India), Kolkata

Bachelor's in Mechanical Engineering, Mechanical Engineering

Earned a bachelor’s degree in mechanical engineering from The Institution of Engineers (India), Kolkata.

Cochin University of Science & Technology logoCT

Cochin University of Science & Technology

Bachelor's in Marine Technology, Marine Technology

Earned a bachelor’s degree in marine technology from Cochin University of Science & Technology (CUSAT), Kochi.

CN

CMET, Lonavla (Indian Navy)

Advanced Diploma (Marine Engineering, Administration & Hull Maintenance), Marine Engineering

Completed an advanced diploma in marine engineering, administration, and hull maintenance from CMET in the Indian Navy.

SO

State Council for Technical Education & Vocational Training, Odisha

Diploma (Mechanical), Mechanical

Earned a diploma in mechanical from the State Council for Technical Education & Vocational Training, Odisha.

Tech stack

Software and tools used professionally

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