dilip kumar Samantray
@dilipkumarsamantray
Senior General Manager driving maintenance, reliability, and automation for high-availability plants.
What I'm looking for
I’m a result-driven Senior General Manager with 2+ decades of leadership in military and corporate environments, focused on maintenance, reliability, and operations. I’ve led 250+ people to protect plant capability—availability, reliability, productivity, and OTD—by driving process improvements and simplifying complex challenges.
In recent roles, I’ve managed maintenance of 250+ CNC and fabrication/coating assets, delivering >98% uptime, PM >97%, and lowering unplanned downtime by >34% through PM, CBM, PdM, RCA, TPM, and kaizen. I’ve also led EPC to grid synchronization for a 1.7 MW solar power project in 9 months, reducing plant grid power cost by ~22% while ensuring 99% generation availability.
My background spans chemical/power and transportation services—commissioning specialty carbon black and dryer performance, achieving 98% availability and zero trips during cyclone impacts, and improving locomotive reliability through lean flow, failure analysis within 15 days, and ISO 9000-focused shed SOPs. I bring strong techno-commercial and reliability engineering discipline, using FMEA, CAPA, RCM, and parameter trending to improve MTTR/MTBF while strengthening safety, QMS/EnMS, and long-term asset life.
Experience
Work history, roles, and key accomplishments
Head of Maintenance & Projects
SMS Group
Jan 2024 - Jan 2026 (2 years)
Managed maintenance of 250+ CNC, fabrication, coating, welding, cladding and assembly assets. Drove reliability improvements using PM/CBM/PdM, RCA, TPM and kaizen to achieve >98% uptime and lowered unplanned downtime by >34%.
Engineering Head - Maint & Reliability
PCBL Limited
Jan 2023 - Jan 2024 (1 year)
Led maintenance and reliability for multiple plants and CPP/WTP operations, including commissioning of a specialty black plant. Implemented FMEA, RCA, CAPA and real-time quality insights to improve MTTR/MTBF and achieved 98% availability and 0 trips during Biparjoy cyclone.
Maintenance Head
Wabtec
Jan 2020 - Jan 2023 (3 years)
Directed maintenance of GE make diesel-electric locomotives and managed IR fleet reliability targets. Implemented lean 4M flow, executed failure analysis and scheduled/unscheduled heavy maintenance, wreck repair and wheel profiling for 250+ locos.
Led valve and actuator service operations across Vizag and Hazira service factory and field service sites. Oversaw RFQs/tenders and install data base while managing KPIs for revenue, OTD, DLP compliance and service quality.
Marine Services Leader (South-East)
Elecon Engineering Co. Ltd.
Jan 2015 - Jan 2017 (2 years)
Provided marine service leadership for AP, TN and Kerala coast for Navy, Coast Guard and PSU ports. Supported diesel/gas turbine propulsion gearboxes and managed customized service AMC/ARC with a focus on spares, modifications and improvisations.
Chief Engineer - Gas Turbine L3
Indian Navy
Jan 2001 - Jan 2014 (13 years)
Led gas turbine L3 overhauls, O&M and warship reliability management across propulsion and auxiliaries. Upgraded equipment reliability using TPM/PPM/CBPM, parameter trending, inspection, RCA/CAPA and kaizen, and supported operational enhancements including distress sail operations.
Education
Degrees, certifications, and relevant coursework
The Institution of Engineers (India), Kolkata
Bachelor's in Mechanical Engineering, Mechanical Engineering
Earned a bachelor’s degree in mechanical engineering from The Institution of Engineers (India), Kolkata.
Cochin University of Science & Technology
Bachelor's in Marine Technology, Marine Technology
Earned a bachelor’s degree in marine technology from Cochin University of Science & Technology (CUSAT), Kochi.
CMET, Lonavla (Indian Navy)
Advanced Diploma (Marine Engineering, Administration & Hull Maintenance), Marine Engineering
Completed an advanced diploma in marine engineering, administration, and hull maintenance from CMET in the Indian Navy.
State Council for Technical Education & Vocational Training, Odisha
Diploma (Mechanical), Mechanical
Earned a diploma in mechanical from the State Council for Technical Education & Vocational Training, Odisha.
Availability
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