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Sunny Bhalerao

@sunnybhalerao

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Seasoned Mechanical Design Engineer specializing in product and SPM engineering.

India

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What I'm looking for

I seek a design-focused role in a collaborative engineering team where I can lead product/SPM design, improve manufacturability, and drive cost-efficient solutions while growing technically.

I am a Mechanical Design Engineer with a B.E. (Mech.) and over 9 years in the mechanical industry, including 8 years in design departments focused on product engineering for crushing and assembly applications. I specialize in 3D modeling, drafting, engineering calculations and design of Special Purpose Machines (SPMs).

I have driven end-to-end releases for machinery, created manufacturing BOMs, performed cost analysis, integrated mechatronics, managed SAP-based engineering processes and supported customer RFQ and Design Approval processes. I deliver practical design modifications, documentation and robust manufacturing support to improve product performance and production efficiency.

Experience

Work history, roles, and key accomplishments

Current

Design Engineer

Current

Komatsu

May 2022 - Present (3 years 6 months)

Responsible for 3D modelling, drafting and product engineering for crushing applications, delivering SPMs and assemblies with detailed BOMs and GD&T-compliant manufacturing drawings.

Autocad SAP BOM GD&T 3D Modeling Product Engineering

Junior Design Engineer

SMT Systems LLP

Nov 2021 - May 2022 (6 months)

Collaborated on development of crushing products and customized solutions, managed 3D modelling and engineering process data using Autodesk Inventor, AutoCAD and SAP.

Autocad SAP 3D Modeling

Design Engineer

Process Technix

Aug 2017 - Nov 2021 (4 years 3 months)

Designed power transmission systems and special purpose machines (SPMs), produced BOMs and manufacturing drawings, performed RFQ concepting and customer-facing design approvals.

SPM BOM GD&T Fixture Design

Trainee Production Engineer

Benteler Automotive Pvt. Ltd

Aug 2016 - Aug 2017 (1 year)

Gained hands-on production experience operating welding cells and HMCs, implemented 5S/Kaizen improvements and supported production efficiency initiatives.

Welding Cells HMC Operation Process Improvement Assembly Operations

Education

Degrees, certifications, and relevant coursework

Govt. Polytechnic Awasari (Kh), Manchar

Diploma in Automobile Engineering, Automobile Engineering

Grade: First-Class

Activities and societies: 5S and Kaizen initiatives; operated welding cells and Horizontal Machining Centers (HMC).

Earned a Diploma in Automobile Engineering with First-Class distinction; gained practical exposure to production methodologies, welding cells, and HMC operations.