At Toyota Motor Manufacturing Canada, I supported a suspended gantry replacement project and caught a critical fabrication deviation: oversized end rails had mislocated the A-frames. I directed on-site corrections and verified the revised footprint against surrounding equipment, keeping the project on schedule.
I also redesigned a bearing assembly fixture in SolidWorks to integrate machine vision inspection and coordinated with an external fabrication vendor to produce it in time for the 2026 Toyota RAV4 launch. I analyzed assembly line processes and takt time data to identify cycle time reduction and defect prevention opportunities.
At Sanofi, I designed, implemented, and validated mechanical subsystems for automated production equipment, reducing human intervention by 50%. I also used root cause analysis to resolve process disruptions, improving equipment reliability by 35%.
My other hands-on work includes product development and manufacturing support at MAD Elevator Inc. and Affordable Ebikes LLC, as well as teaching 3D CAD and Python at McMaster University. I also designed and built a 3000W adventure sport electric bike with a custom 60V lithium-ion battery pack and Bluetooth performance monitoring.
