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Muhammad Raffay

@muhammadraffay

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Experienced Manufacturing Engineer with a strong background in optimization.

Canada

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What I'm looking for

I seek a role that fosters innovation and offers opportunities for growth.

I am an accomplished Manufacturing Engineer with extensive experience in optimizing plant operations, enhancing workflow efficiency, and developing teams. My career has been marked by a commitment to continuous improvement, lean manufacturing, and quality control initiatives that have significantly boosted productivity and reduced costs. I have successfully implemented automation systems that cut production cycle times by 10% and minimized material waste, demonstrating my ability to drive operational excellence.

Throughout my career, I have led teams in refining extrusion processes, achieving a remarkable 20% increase in production speed and 10% energy savings. My expertise in monitoring key performance indicators has resulted in a 9% improvement in on-time delivery, ensuring alignment with business objectives. I take pride in mentoring engineering staff, fostering a culture of innovation and technical excellence that contributes to the overall success of the organization.

Experience

Work history, roles, and key accomplishments

Manufacturing & Process Improvement Engineer

Almag Aluminum

Aug 2022 - Sep 2023 (1 year 1 month)

Monitored and optimized production processes, refining extrusion quality checks to enhance efficiency through new system implementation and NPI product launches. Implemented Lean Manufacturing and Six Sigma methodologies, leading to significant reductions in scrap rates and improvements in production workflows.

Lean Six Sigma APQP Process Optimization Quality Control Performance Monitoring Automation Continuous Improvement

Extrusion Production Manager

Almag Aluminum

Jun 2020 - Sep 2022 (2 years 3 months)

Oversaw production processes and enhanced extrusion quality checks, boosting production efficiency through system implementations and NPI product launches. Conducted quality compliance audits using Kaizen and Lean Six Sigma methods.

Production Management Compliance Six Sigma Team Leadership Process Improvement

Production Shift Supervisor

Almag Aluminum

Sep 2018 - May 2020 (1 year 8 months)

Supervised daily plant operations, including production scheduling and quality control. Led a team of 50 employees, providing training and guidance to enhance productivity and morale.

Team Leadership Production Scheduling Quality Control SOP Development Performance Management Cross Functional Collaboration Inventory Management Compliance Operational Controls

Packaging & Shipping Lead

Almag Aluminum

Feb 2016 - Sep 2018 (2 years 7 months)

Directed packaging and shipping operations, ensuring accuracy and adherence to customer requirements. Implemented process improvements to streamline packaging operations, reducing errors and increasing efficiency.

Packaging Shipping Process Improvement Team Management Compliance

Assistant Executive Engineer - Mechanical

Meraj International

Jan 2010 - Nov 2015 (5 years 10 months)

Collaborated with engineers on the design and development of fire vehicle inspection systems and turbo machinery products. Managed parts inventory and ensured compliance with ISO standards.