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Shakeel Ahmad

@shakeelahmad5

Area Incharge (Production) at MAPLE LEAF CEMENT LTD., optimizing kiln operations, alternative-fuel use and cement plant process performance.

Pakistan

Message

At MAPLE LEAF CEMENT LTD., I’m responsible for production and process performance across Lines 1–4. I analyze DCS and process trends to identify instability and improvement opportunities, and work with production, quality and maintenance teams on troubleshooting and root-cause analysis.

Across cement manufacturing roles, I’ve worked on kiln and pyroprocessing optimization, milling operations, fuel and energy performance, and plant commissioning. I’ve also trained operators and supported alternative-fuel utilization and process improvements.

Experience

Work history, roles, and key accomplishments

Current

Area Incharge (Production)

Current

Maple Leaf Cement Ltd.

Jul 2013 - Present (13 years 2 months)

Responsible for production and process performance of cement plant Lines 1–4, including kiln, preheater/calciner, combustion, clinker cooling, and associated systems. Analyzed DCS/process trends, optimized fuel and energy performance, and led troubleshooting and root-cause analysis.

Cement Manufacturing Kiln Optimization Pyro Processes PLC Process Optimization Alternative Fuels Energy Optimization Root Cause Analysis Troubleshooting Operator Training

Deputy Manager (Kiln Operation)

Flying Cement Ltd.

Mar 2009 - Dec 2012 (3 years 9 months)

Managed kiln operation through PLC-based control, optimizing burning conditions, process stability, production, and fuel performance. Troubleshot kiln and pyroprocessing abnormalities.

Kiln Operation PLC Process Optimization Troubleshooting Pyro Processes

Joint Manager (Production)

Dewan Cement

Aug 2008 - Mar 2009 (7 months)

Handled production and process-management responsibilities at the Hattar plant.

Deputy Manager (Production)

Zaman Cement

Jan 2004 - Jan 2008 (4 years)

Responsible for coal-mill and kiln/production operations, process troubleshooting, and production optimization.

Coal Mills Kiln Operation Process Troubleshooting Production Optimization

Assistant Manager (Production)

Lucky Cement

Jul 2002 - Dec 2004 (2 years 5 months)

Managed grinding and clinkering operations for Lines 1 and 2, involving two 2000 TPD kiln systems with offline preheater/calciner and grate cooler.

Grinding Clinker Kiln Systems Preheating Calcination Operations Grate Cooler

Process Controller (Production)

Arabian Cement Ltd.

Nov 1999 - Jun 2002 (2 years 7 months)

Controlled raw mill, kiln, and cement mills, and trained Libyan operators in process operation and control.

Raw Mills Kiln Operation Cement Mills Operator Training

Kiln Operator / Engineer I Production

Pioneer Cement

Mar 1994 - Nov 1999 (5 years 8 months)

Performed computerized kiln/control-room operation, supported commissioning with FLSmidth experts, and contributed to process optimization and production improvement.

Kiln Operation Control Room Commissioning Process Optimization Production Improvement