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Mohamed Zaki

@mohamedzaki4

I optimize pharmaceutical production lines through preventive maintenance, troubleshooting, and cost-saving engineering modifications.

Egypt
Message

What I'm looking for

I'm looking to apply my pharmaceutical maintenance, production-line optimization, validation, and cost-saving modification experience in a role focused on reliable, efficient manufacturing operations.

I've worked at PHARCOB International since 2014, maintaining vial and oral pharmaceutical production lines across sterile and non-sterile areas.

I perform preventive and corrective maintenance, troubleshoot mechanical failures, lead root-cause analysis for major breakdowns, and help ensure production efficiency targets are met. My work covers washing, tunnel, filling, capping, and packaging machines, along with pneumatic systems, pumps, gearboxes, and power transmission.

I've saved 2 million EGP by modifying vial-machine settings in-house, avoiding the need for an external BOSCH team. I also saved 3 million EGP through local manufacturing of ampoule format parts, enabling dual ampoule production without reducing speed.

I work with GMP requirements, IQ, OQ, and PQ protocols, spare-parts planning, procurement follow-up, and Oracle ERP, with familiarity in SAP. I hold a Bachelor of Engineering in Mechanical Power Engineering from Alexandria University.

Experience

Work history, roles, and key accomplishments

PI
Current

Mechanical Maintenance Engineer

PHARCO B International

Mar 2014 - Present (12 years 6 months)

Performed preventive and corrective maintenance for two production lines in sterile and non-sterile areas, ensuring efficiency targets and conducting root cause analysis for major breakdowns. Achieved significant cost savings through in-house modifications and local manufacturing of spare parts.

Education

Degrees, certifications, and relevant coursework

Alexandria University logoAU

Alexandria University

Bachelor of Engineering, Mechanical Power Engineering

Grade: Good

Bachelor of Engineering in Mechanical Power Engineering from Alexandria University, graduated in 2011 with a Good grade. Graduation project on Design of Automatic Parking System received an Excellent grade.

Tech stack

Software and tools used professionally

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