
Mayuresh Samel
@mayureshsamel
I design and deliver BIW structures, cabins, and cargo systems for commercial vehicles and heavy equipment.
What I'm looking for
I design and deliver BIW structures, cabins, cargo systems, and panels for commercial vehicles and heavy construction equipment. My work spans concept development through prototype, production, and vehicle-build support.
At Mahindra & Mahindra R&D, I develop cargo systems and rear bumper structures for the Z121 Global Pickup. I support CFT reviews, vehicle builds, CAE requirements, release documentation, and a rear bumper patent that was filed, reviewed, and approved.
At JCB India, I led a three-member team developing a 2.5-ton mini excavator cabin, including hydroformed tubes, extrusions, sheet metal, aluminum doors, glass roof systems, and packaging. I worked closely with CAE, manufacturing, stamping, and cross-functional teams on feasibility and DMU checks.
Across Force Motors, Hinduja Tech, Bajaj Auto, JCB India, and Larsen & Toubro projects, I have developed bus bodies, hydrogen truck cabs, motorcycles, three-wheelers, loader structures, and defence applications. I use CATIA V5, Unigraphics, and Teamcenter to balance functional requirements, manufacturability, assembly feasibility, strength, weight, and cost.
Experience
Work history, roles, and key accomplishments
Led design and development of BIW parts and structures for commercial vehicles, including cargo and rear bumper structures for global pickup projects. Coordinated cross-functional teams and supported vehicle builds and documentation.
Deputy Manager
JCB India Ltd
Jan 2023 - Jul 2024 (1 year 6 months)
Led design of a 2.5 ton mini excavator cabin, including packaging, aluminum extrusion door design, and gap/flushness analysis. Managed a three-member team and coordinated with CAE, manufacturing, and stamping teams.
Senior Engineer
Hinduja Tech
Jun 2022 - Dec 2022 (6 months)
Worked on joinery and sequencing of panels for assembly feasibility of a hydrogen truck cab. Generated master sections based on benchmarking and strength requirements, and worked with materials like SMC, GFRP, and carbon fiber.
Junior Engineer Manager
Force Motors Ltd
Oct 2016 - May 2022 (5 years 7 months)
Designed and developed bus body structures including engine tunnel, floor, underbody, and roof systems. Resolved assembly issues, supported production, and coordinated with validation and integration teams.
Design Engineer
Panso Solution Pvt. Ltd.
Oct 2015 - Sep 2016 (11 months)
Designed components for motorcycles and three-wheelers, reducing development time and cost by using standard parts. Created product structures and manufacturing drawings, and supported the design release process.
Design Engineer
Sphinx Worldbiz Ltd.
Mar 2014 - Aug 2015 (1 year 5 months)
Designed sheet metal assemblies and structures for JCB equipment, including hydraulic and fuel tanks, steer columns, and cab modifications. Prepared drawings and worked on plastic components and loader arms.
Design Engineer
Design Optimization Pvt. Ltd
Jan 2013 - Feb 2014 (1 year 1 month)
Developed 3D models and assemblies for defense applications using NX 8, including sheet metal projects. Collaborated with product developers and engineers to operationalize concepts.
Education
Degrees, certifications, and relevant coursework
Pursuing Master Of Engineering (ME) Design
Master of Engineering, Design
Pursuing Master of Engineering in Design.
Bachelor of Engineering (BE), Mechanical Engineering, 2012 with First Class Distinction.
Bachelor of Engineering, Mechanical Engineering
Grade: First Class Distinction
Bachelor of Engineering in Mechanical Engineering, completed in 2012 with First Class Distinction.
Intermediate (10+2), 2005 with First Class.
Grade: First Class
Completed intermediate education in 2005 with First Class.
Matriculation, 2003 with Second Class.
Grade: Second Class
Completed matriculation in 2003 with Second Class.
Availability
Location
Authorized to work in
Job categories
Skills
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