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BALLISTIC ABHINAV

@ballisticabhinav

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Mechanical Design Engineer at Spray Engineering Devices Limited, launched 7+ products and cut LTE skid costs by 13%.

India

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At Spray Engineering Devices Limited, I designed and developed static and rotary equipment, including evaporators, agitators, mixing tanks, and separators. I also redesigned the patented LTE skid model, reducing costs by 13%.

I launched 7+ new products in 2 years, including cost-saving in-house alternatives to bought-out components. I transitioned manual calculations to automated sheets using MATLAB, VBA, and AI tools, reducing calculation time by 50%.

Earlier, at Raphe Mphibr, I designed and manufactured UAV systems for the Indian Armed Forces, including multirotor, fixed-wing, and hybrid platforms. I also designed payload release mechanisms for payloads up to 10kg and supervised a team of 6 engineers and 4 technicians.

Experience

Work history, roles, and key accomplishments

Current

Officer Mechanical Design Engineer

Current

Spray Engineering Devices Limited

Feb 2023 - Present (3 years 7 months)

Designed hydraulic briquetting machines and static/rotary equipment, reducing costs by 13% through redesign. Launched 7+ new products and transitioned to automated calculation sheets, cutting calculation time by 50%.

Solidworks Inventor FEA CFDs Matlab VBA AI Tools DFMA Principles FMEA Root Cause Analysis Hydraulics Structural steel design Electro mechanical Systems Vendor Development Project Management

Design Engineer

Congruex Asia Pacific

Jan 2020 - Feb 2023 (3 years 1 month)

Delivered over 120 piping and layout projects for major U.S. infrastructure. Managed projects using Salesforce and MS Teams, earning the GRIT coin award in 2020.

Piping Design Layout Design Project Management Salesforce Microsoft Teams

UAV Design Engineer

Raphe Mphibr

Apr 2019 - Oct 2019 (6 months)

Designed and manufactured UAV systems for the Indian Armed Forces, including multirotor, fixed wing, and hybrid platforms. Led composite and additive manufacturing, and supervised a team of 6 engineers and 4 technicians.

UAV Design Composite Manufacturing Additive Manufacturing Electro mechanical Systems Sensor Integration Team Leadership

Associate Design Engineer

Spray Engineering Devices Limited

Feb 2017 - Apr 2019 (2 years 2 months)

Developed innovative equipment for water and sugar plants, including patented low-temperature evaporators. Reduced CapEx/OpEx by over 30% and managed turnkey projects.

Equipment Design Evaporators Project Management Turnkey Projects Cost Reduction

Project Design Engineer

Smart Apps Software Solution

Jan 2016 - Jul 2016 (6 months)

Developed cost-optimized mechanical designs and managed prototype builds. Led tasks and coordination with fabrication teams.

Mechanical Design Prototyping Fabrication Coordination Cost Optimization

Trainee Design Engineer

Plus Paper Foodpac Limited

Aug 2014 - Sep 2015 (1 year 1 month)

Reverse engineered packaging machinery and automated testing devices, reducing costs. Designed and implemented sheet metal and surfacing solutions, and developed a paper cup strength testing machine using electric actuators.

Reverse Engineering Packaging Machinery Sheet Metal Design Surfacing Actuators Device Testing