Company Overview
[$COMPANY_OVERVIEW]
Role Overview
We’re looking for a Senior Yeast Maker to orchestrate the propagation, propagation scheduling, and strain stewardship of industrial yeast cultures that power [$COMPANY_NAME]’s multi-million-litre fermentation pipeline. You will own yeast performance KPIs—from viability and vitality to genetic drift—while scaling propagation protocols from 1 L shake flasks to 100,000 L production vessels. This is a hands-on, science-first senior position where your data-driven decisions will directly influence product consistency, batch cycle time, and COGS across beer, wine, spirits, bio-ethanol, or alternative-protein facilities.
Responsibilities
- Design and execute yeast propagation schedules using statistical process control (SPC) to guarantee ≥ 98 % viable cell counts at pitching.
- Lead scale-up trials (10 L → 1,000 L → 30,000 L) for newly isolated or genetically modified strains, documenting oxygen transfer rates, C:N ratios, and osmotic stress thresholds in batch records and electronic LIMS.
- Mentor junior yeast technicians on aseptic technique, differential plating, and qPCR contamination screens; conduct quarterly GMP refresher training.
- Own yeast bank cryopreservation program (–80 °C mechanical freezers and liquid N₂), managing passage history, genetic fingerprinting (ITS sequencing), and strain authenticity certificates.
- Partner with QA/QC to investigate off-flavour incidents—deploying GC-MS and next-generation sequencing—to trace causative microbes and implement CAPA within 24 hours.
- Continuously optimize propagation media (molasses, corn steep liquor, proprietary blends) to reduce lag phase and boost biomass yield by ≥ 5 % YoY while holding material cost flat.
- Author and revise SOPs, batch records, and validation protocols compliant with ISO 22000, HACCP, and FDA FSMA.
- Present monthly yeast health dashboards (viability, budding index, glycogen reserves) to VP Operations; recommend strain retirement or rejuvenation strategies.
- Pilot novel dried-yeast or encapsulated-yeast formats, evaluating rehydration kinetics, trehalose retention, and shelf-life stability under accelerated conditions.
Required Qualifications
- 7+ years industrial yeast propagation experience in brewery, distillery, winery, fuel-ethanol, or cultured-food facility ≥ 20,000 L batch size.
- B.S. or M.S. in Microbiology, Fermentation Science, Biochemical Engineering, or related discipline.
- Demonstrated proficiency with 30,000 L + stirred-tank bioreactors, including CIP/SIP cycles, dissolved-oxygen cascades, and foam control.
- Expertise in yeast viability assays (methylene blue, citrate-methylene violet), flow cytometry, and qPCR quantification of wild yeast/bacteria.
- Strong statistical acumen—design of experiments (DoE), ANOVA, and multivariate data analysis using Minitab or JMP.
- Working knowledge of GMP, HACCP, and OSHA PSM standards for pressure vessels.
Preferred Qualifications
- Ph.D. research focused on Saccharomyces cerevisiae physiology or non-conventional yeast metabolic engineering.
- Experience with CRISPR-based strain editing and marker-free selection techniques.
- Hands-on SCADA/DCS platforms (Siemens PCS 7, Wonderware, DeltaV) for automated propagation control.
- Lean Six Sigma Green Belt or higher; led kaizen events yielding ≥ 10 % waste reduction.
- Published peer-reviewed articles or patents in yeast stress tolerance, flocculation genetics, or novel carbon-source utilization.
Technical Skills and Relevant Technologies
- Propagation vessels: Alfa Laval Brew 701, GEA hydro-therm, GEA centrifuge, 10–100 kL cylindroconical tanks.
- Instrumentation: Hamilton VisiFerm DO, Endress+Hauser CO₂ sensors, BugCount® Online ATP bioluminescence.
- Laboratory: Bio-Rad qPCR, BD Accuri flow cytometer, UV/Vis spectrophotometers, differential media (LCSM, Lysine).
- Software: LIMS (LabWare), SAP PM for vessel maintenance, Tableau/Power BI for KPI visualization.
Soft Skills and Cultural Fit
- Demonstrated leadership in cross-functional teams (brewmasters, QA, maintenance) and ability to influence without authority.
- Meticulous documentation habits—every deviation logged, every experiment traceable.
- Curiosity-driven mindset; comfortable challenging dogma with data.
- Calm under pressure during contamination events or production curtailments.
- Commitment to safety—zero lost-time injuries mindset and proactive near-miss reporting.
Benefits and Perks
Salary range: [$SALARY_RANGE] + annual performance bonus up to 15 %.
- Employer-covered medical, dental, vision; HSA with company seed.
- 401(k) 6 % match, immediate vesting.
- Relocation stipend and fermentation conference budget (MBAA, ICC, EFMC).
- On-site beer/wine/bread allowance—taste the fruits of your labor.
- Flexible PTO and one paid volunteer day per quarter.
Equal Opportunity Statement
[$COMPANY_NAME] is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees regardless of race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.
Location
This position is based at our [$COMPANY_LOCATION] production campus. Hybrid schedule available: minimum 4 days on-site to manage live propagations; 1 day remote for data analysis and reporting.
