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@sk021

Plastics operations consultant improving injection moulding plants, with productivity gains of 28%.

India
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Through Turnkey Project / Plant Optimisation Consulting, I work with project and consulting organizations including SGS, EES and BalajiEnterprises on plant setup and optimization of plastics injection moulding operations. My focus includes process improvement, quality and OEE.

At Finolex Plasson Industries Pvt. Ltd., I managed injection moulding, extrusion and post-moulding operations, coordinating production planning, quality, supply chain and mould trials. I led payroll and contract teams supporting 37 injection moulding machines, alongside mould maintenance, assembly and material feeding.

Across my career, I improved productivity by 28% through process optimization, breakdown reduction and OEE improvement, and reduced rejection from 5% to 1%. I also supported installation and commissioning of 28 injection moulding machines and conducted mould trials.

Experience

Work history, roles, and key accomplishments

FL

Assistant Production Manager

Finolex Plasson Industries Pvt. Ltd.

May 2012 - Jul 2019 (7 years 2 months)

Managed injection moulding, extrusion, post-moulding operations, supply chain, vendor development, material reconciliation, CAPEX and day-to-day production. Coordinated production planning, quality standards, process documentation, delivery, audits, mould trials and new-product development.

RL

Assistant Manager – Plastics Injection Moulding

Rinder India Pvt. Ltd.

Sep 2009 - Mar 2012 (2 years 6 months)

Handled injection moulding production, metallising and assembly for automotive products supplied to customers including Bajaj, TVS and Yamaha.

TB

Plastics Moulding Engineer

Thai Nippon Plastics Industries Ltd. / J-Art Broadband

Oct 2001 - Aug 2007 (5 years 10 months)

Worked in calendaring floor mat and plastics molding for automotive parts.

DI

Senior Production Engineer – Plastics Injection Moulding

Dynamic Industries

Oct 1996 - May 2006 (9 years 7 months)

Handled 80T–1,380T machines and supported injection moulding expansion, new-plant setup, paintshop and printing operations. Manufactured home-appliance and automotive components, including work for LG, Samsung, Maruti and Ashok Leyland.

Education

Degrees, certifications, and relevant coursework

Magadh University logoMU

Magadh University

B.Sc. (Hons.), Chemistry

Earned a Bachelor of Science with Honors in Chemistry in 1994.

BP

BIEC, Patna

Intermediate of Science, Science

Completed Intermediate of Science in 1990.

BP

BSSEB, Patna

Matriculation, General

Completed Matriculation in 1988.

Pondicherry University logoPU

Pondicherry University

MBA, Operations and Supply Chain Management

Pursued an MBA in Operations and Supply Chain Management.

CIPET logoCI

CIPET

PGD-PPT, Plastics Processing Technology

1996 -

Completed a Post Graduate Diploma in Plastics Processing Technology in 1996.

Tech stack

Software and tools used professionally

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