
Sai Abhishek Vupputuri
@saiabhishekvupputuri
I drive product development, automation, and validation programs that improve reliability, efficiency, and production outcomes.
What I'm looking for
At Passes, I design automation strategies for data-driven workflows, API integrations, and AI chatbot pilots projected to save 1,200 operational hours annually. I partner with engineering and product teams to build scalable data pipelines and reduce manual data handling.
Previously at Twelve, I directed six product-development projects totaling more than $110 million, saving $27 million through workflow automation and supply-chain optimization. I built program tools, engineering change processes, KPIs, and executive communication systems that improved output, reduced production errors, and strengthened decision-making.
At Peloton and Caterpillar, I led reliability, validation, and testing programs for safety-critical and heavy-machine products. My work reduced warranty claims, expanded testing capacity, improved field troubleshooting, and connected simulation results to real-world performance.
Experience
Work history, roles, and key accomplishments
Technical Program Manager, Tools & Integration
Passes
Jun 2025 - Present (1 year 3 months)
Designed and implemented automation strategies for data-driven workflows, including API-based integrations and AI chatbot pilots, projected to save ~1,200 operational hours annually. Partnered with engineering and product teams on 10+ API and data pipeline implementations, reducing manual data handling by ~20 hours/week.
Technical Program Manager, Product Development
Twelve
Dec 2022 - Jun 2025 (2 years 6 months)
Directed six high-budget projects with a combined budget of over $110 million from prototyping to production, saving $27 million through workflow automation and supply chain optimization. Orchestrated program decisions by 20+ briefings and established KPIs to track efficiency, resulting in a 15% output improvement.
Established reliability strategies for new product development, implementing the largest warranty and safety initiative in company history. Reduced warranty claims by 80%, increased team capabilities by 28%, and designed 25+ advanced robotic test fixtures boosting testing capacity by 60%.
Machine Development Engineer
Caterpillar BCP-CMDC
Jul 2017 - Dec 2020 (3 years 5 months)
Drove validation and testing initiatives for heavy machinery, addressing critical customer impact issues by minimizing operator fatigue by 12% through targeted vibration mitigation. Collaborated with simulation and engineering teams to correlate virtual analysis with physical testing, ensuring 95% alignment with real-world data.
NVH Test Engineer Co-op
SixDOF Testing and Analysis
Aug 2016 - Jun 2017 (10 months)
Conducted vibration analysis and NVH testing for 6 types of rotating machinery to meet customer specifications, enhancing resilience in high-demand operational environments by 25%. Developed complex MATLAB scripts to streamline data processing, speeding up analysis by 40%.
Education
Degrees, certifications, and relevant coursework
University of Cincinnati
Master of Engineering, Mechanical Engineering
Master of Engineering in Mechanical Engineering from the University of Cincinnati.
Visvesvaraya National Institute of Technology
Bachelor of Technology, Mechanical Engineering
Bachelor of Technology in Mechanical Engineering from Visvesvaraya National Institute of Technology.
Tech stack
Software and tools used professionally
Availability
Location
Authorized to work in
Salary expectations
Social media
Job categories
Skills
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