Looking for a job

Kalyan Vutukuri

@kalyanvutukuri

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I build and commission PLC, HMI, SCADA, and IIoT systems that improve manufacturing uptime.

United States

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What I'm looking for

I'm looking to keep building reliable Industry 4.0 controls and IIoT systems, with opportunities to lead commissioning, improve uptime through plant data, and grow in predictive maintenance, Ignition, and ISA control-systems practice.

At Eaton, I design and commission ControlLogix systems, FactoryTalk HMIs, and Ignition dashboards for industrial automation cells. My work reduced unplanned downtime by 28% and operator fault-response time by 35%.

I've led FAT and SAT commissioning for automated packaging lines, built production and OEE dashboards, and configured PowerFlex 755 drives across conveyor systems to reduce facility energy consumption.

I connect plant-floor systems to useful remote data through MQTT, Sparkplug B, Ignition Edge, OPC UA, and edge-to-cloud monitoring. I also piloted predictive-maintenance alerts that identified bearing wear before two unplanned line stoppages.

Earlier, I programmed Siemens and Mitsubishi PLCs, integrated servo motion and industrial networks, and supported SCADA, panel testing, and field commissioning across textile, packaging, and OEM automation projects.

Experience

Work history, roles, and key accomplishments

Current

Automation Controls Engineer

Current

Eaton Corporation

Jul 2024 - Present (2 years 2 months)

Designed and commissioned Allen-Bradley ControlLogix control systems for five industrial automation cells, cutting unplanned machine downtime by 28% within two quarters. Built Studio 5000 ladder logic and function block routines for three new assembly stations, hitting go-live without a single production delay.

ControlLogix Studio 5000 Factory Talk SE Rockwell PowerFlex 755 FAT SAT FactoryTalk Historian Ignition MQTT SparkPlug B OEE Improvements Predictive Maintenance

Controls Engineer

Technos Automation Pvt. Ltd.

Oct 2020 - Nov 2021 (1 year 1 month)

Programmed Siemens S7-1200 controllers in TIA Portal V16 for textile machinery OEM builds, shortening per-unit machine commissioning time by roughly 22% on average. Configured SIMATIC HMI alarm and fault-diagnostic screens for spinning and weaving machines, helping cut mean time to repair by nearly 18%.

Siemens S7 1200 Tia Portal HMI Servo Drives Motion Control Profinet Modbus TCP WinCC OA Confluence

Junior Automation Engineer

Infosky Systems & Automation

May 2019 - Sep 2020 (1 year 4 months)

Wrote and tested Mitsubishi FX Series ladder logic programs under senior engineer guidance, contributing to three industrial automation projects for OEM clients. Completed over 200 I/O checkouts and point-to-point wiring verifications on a packaging line retrofit, delivering zero rework across three commissioning shifts.

Mitsubishi MELSEC FX Series Ladder Logic Programming I O Checkout AutoCAD Electrical Troubleshooting HMI Checkout Field Testing Commissioning