
Carlos Munoz
@carlosmunoz
I improve industrial reliability through automation, maintenance planning, and troubleshooting.
What I'm looking for
I've improved maintenance reliability and execution at Gerdau Long Steel North America, using SAP PM and Power BI to strengthen work-order efficiency, track equipment performance, and increase PM compliance from 75% to 95%.
At Cascades, I coordinated electrical and mechanical maintenance planning, mobile equipment repairs, certifications, and shutdowns. My work helped reduce reactive failures from 50% to 9% and raised PM compliance from 45% to 92%.
Across progressive roles at Gerdau Metaldom, I led electrical, instrumentation, and automation maintenance for rolling mills, high-frequency welders, and induction systems. I reduced equipment downtime by approximately 18%, improved maintenance program efficiency by 15–20%, and led teams of up to 25 technicians.
I bring hands-on PLC troubleshooting across Rockwell, Siemens, and Omron platforms, along with shutdown coordination, root-cause analysis, predictive maintenance, and technical team training. I'm available for roles across Canada and international field service work.
Experience
Work history, roles, and key accomplishments
Maintenance Reliability Planner
Gerdau Long Steel North America
Aug 2024 - Jun 2026 (1 year 10 months)
Optimized maintenance execution using SAP PM, improving work order efficiency and reducing reactive maintenance. Increased PM compliance from 75% to 95% and coordinated plant shutdowns.
Improved equipment readiness by maintaining accurate CMMS data and maintenance history. Reduced reactive failures from 50% to 9% and increased PM compliance from 45% to 92%.
Maintenance Coordinator
Gerdau Metaldom
Apr 2021 - Dec 2022 (1 year 8 months)
Improved maintenance program efficiency by 15-20% and reduced equipment downtime by ~18% through corrective procedures and PLC/control system upgrades. Led a team of 25 technicians.
Supervisor, Electrical & Instrumentation Maintenance
Gerdau Metaldom
Nov 2015 - Apr 2021 (5 years 5 months)
Led daily troubleshooting and repair of high-frequency welders and induction systems. Reduced unplanned downtime through targeted reliability improvements and developed technical training programs.
Maintenance Planner
Gerdau Metaldom
Oct 2012 - Nov 2015 (3 years 1 month)
Planned and executed maintenance for the rolling mill and automation systems. Coordinated cross-functional maintenance activities in continuous production environments.
Instrumentation Specialist
Gerdau Metaldom
Sep 2010 - Sep 2012 (2 years)
Programmed and troubleshot PLC systems (Rockwell & Siemens). Improved equipment performance through control system upgrades.
Instrumentation Technician
Gerdau Metaldom
Performed preventive and corrective maintenance on plant instrumentation. Supported RCA investigations to eliminate recurring failures.
Education
Degrees, certifications, and relevant coursework
Universidad Tecnológica de Santiago (UTESA)
Bachelor of Engineering, Electronic Engineering
Earned an Electronic Engineering degree from UTESA.
Availability
Location
Authorized to work in
Salary expectations
Job categories
Skills
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