# VARUN H R

VARUN H R is a remote worker on Himalayas, Assistant Engineer – Interior & Exterior (IE) Assembly at Toyoda Gosei South India Pvt. Ltd., based in India.

Source: https://himalayas.app/@varunhr

```text
Assistant Engineer at Toyoda Gosei South India improving automotive assembly with welding and clip-assembly robot automation.
```

| Detail | Value |
| --- | --- |
| Availability | Looking for a job |
| Location | India |
| Authorized to work in | India |
| Salary expectations | 70k+ INR |
| Job categories | Assembly Engineer |
| Skills | Automotive Assembly, Assembly Production Planning, Production Control, Manpower Planning, Line Balancing, Yamazumi, cycle time reduction, Lean Manufacturing, Toyota Productions System, Kaizen, Kanban, Poka Yoke, Root Cause Analysis, Corrective Actions, PFMEA |

## About

```text
At Toyoda Gosei South India Pvt. Ltd., I plan and monitor daily production in Interior & Exterior Assembly, coordinate material availability and Kanban flow, and allocate manpower for a team of 30 operators.

I support line balancing and cycle-time improvement using Yamazumi charts, motion analysis and layout optimization. I also work with Quality, Maintenance and Engineering on root-cause analysis, countermeasures and production abnormalities.

On the 560B Radiator Grille Assembly project, I led a cross-functional ultrasonic welding robot implementation through installation and trials, supporting mass-production approval. The project reported a reduction of two direct-manpower positions and estimated annual labor-cost savings of ₹4.8 lakh.

I also supported clip assembly robot automation, which reported a reduction of two direct-manpower positions and estimated annual labor-cost savings of ₹4.8 lakh. My continuous-improvement work includes 12 A-rank and 08 B-rank Kaizen activities, as well as KYT activities focused on shop-floor risks.
```

## Experience

### Assistant Engineer – Interior & Exterior (IE) Assembly (current)

Toyoda Gosei South India Pvt. Ltd.. Oct 2023 - Present

```text
Plan and monitor daily shop-floor production against customer demand, allocate manpower, and supervise a team of 30 operators. Support line balancing, productivity improvement, and problem-solving using TPS and lean manufacturing principles.
```

Skills: Assembly-Production-Planning, Manpower-Planning, Line-Balancing, Yamazumi, cycle-time-reduction, TPS, Lean-Manufacturing, Kaizen, 5S+, Kanban, Jidoka, Poka-Yoke, Root-Cause-Analysis, PFMEA, Control-Plans, SWP, Inspection-Standards, KYT, EHS, 4M-Change, QCD, SAP, Microsoft-Office, Solid-Edge

## Education

### Dr. Ambedkar Institute of Technology

Bachelor of Engineering, Mechanical Engineering. 2020 - 2023. Grade: CGPA: 7.9

```text
Bachelor of Engineering in Mechanical Engineering with a CGPA of 7.9.
```

### S J (Government) Polytechnic, Bengaluru

Diploma, Mechanical Engineering. 2017 - 2020. Grade: 86%

```text
Diploma in Mechanical Engineering with 86% marks.
```

## Tech stack

- SAP
- Solid Edge

To contact VARUN, message them from this profile with a Himalayas employer account: [Hire on Himalayas](https://himalayas.app/hire).

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